Expert support for custom inductors and other challenging magnetics.
When you have a difficult inductance target or are scrambling to meet a deadline, Spang Engineered Solutions can take the problem of inductor design off your hands and help complete your project successfully.
Custom Parts
Our speciality is high power inductive components. Using advanced design tools, our electrical design engineers prepare multiple alternatives for initial review. By presenting options side-by-side, our design team can help you clearly see the tradeoffs that are available. This helps to find the most optimal solution. It also helps to show quickly if we are a good fit for your business.
Sizes
Experience with large chokes makes us unique, but our engineers can design for any power level. Whether you need 5µH at 2A or 50µH at 700A, we can offer options and get to a solution fast.
Other Components
We do more than design and build inductors. We meet tough challenges with all types of magnetics and magnetic assemblies.
- Filter Inductors
- Potted Assemblies for Strength
- Small Power Inductors
- Thermally Conductive Assemblies
- Power Transformers
- PCB-Mounted Assemblies
- Pulse and Current Transformers
- Brackets and Fixtures
- Air Coil Inductors
- Packaged Modules
Versatility
Spang Engineered Solutions can review an existing magnetic design to help find improvements or make necessary changes. Or we can help lay out the initial requirements for a brand new magnetic. Our scope includes a wide range of core materials and custom bobbin types, plus the potting materials and mounting fixtures best suited for each application. Each project is unique, and we adapt our approach each time to give our customer just the support desired, and arrive at just the solution needed.
Toroid Winding
- Heavy gauge to light gauge
- Single layer to high fill factor
- Litz; multistrand; multitap
- High isolation
- Self-resonant frequency control
All core materials, including Kool Mµ, XFlux, MPP, Ferrite, Silicon Steel, Iron Powder, Amorphous/Nanocrystalline, and High Flux.
Customized Fixturing
- Potting for temperature performance
- Potting for mechanical performance
- Polymer and metal mounting hardware
- Lead-free or isolated Pb-Sn soldering
Non-Toroidal Magnetics
- Pot cores, E-cores, PQs, etc.
- Laminations and C-cores
- Block assemblies for large inductors
Optimization and Options
- Try it more than one way:
- in design
- in simulation
- in prototype
- Faster turnaround for more iterations
- Better results, sooner
Integrated Design and Assembly
- Just the magnetic or the higher level component:
- Whichever best suits your need
- Whichever simplifies your project
Qualification Systems
Flexible Options
- Customer-defined (e.g. PSW, FAI)
- SES-designed for customer approval
- Automotive (e.g. PPAP)
Rigorous Specifications
- Complete part drawings
- Mutual sign off
- Include testing requirements
- Tight revision control
Compliance to Mil STDs
- Design
- Testing
- Environmental
With comprehensive design resources based in our Pittsburgh, PA location, as well as the ability to manufacture your inductors quickly, we can streamline your project schedule. If you have a difficult target or are looking for design and manufacturing help, allow Spang Engineered Solutions to meet your needs.
